United States Department of Transportation / Federal Aviation Administration logo

AFS-600 Regulatory Support Division logo

 

ADVISORY CIRCULAR

43-16A

 

 

AVIATION MAINTENANCE ALERTS

 

 

flag of the United States of America

 

ALERT

NUMBER

309

bald eagle watching over three eggs

APRIL

2004

 


CONTENTS

AIRPLANES

BEECH......................................................................................................................................... 1

CESSNA...................................................................................................................................... 1

DIAMOND.................................................................................................................................. 2

PIPER........................................................................................................................................... 3

RAYTHEON................................................................................................................................ 3

ACCESSORIES

CARBURETOR........................................................................................................................... 4

 

AIR NOTES

ELECTRONIC VERSION OF MALFUNCTION OR DEFECT REPORT................................. 4

PAPER COPY OF FAA FORM 8010-4, MALFUNCTION OR DEFECT REPORT................. 5

SERVICE DIFFICULTY REPORTING PROGRAM................................................................... 5

IF YOU WANT TO CONTACT US........................................................................................... 6

AVIATION SERVICE DIFFICULTY REPORTS........................................................................ 6


U.S. DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON, DC 20590

AVIATION MAINTENANCE ALERTS

The Aviation Maintenance Alerts provide a common communication channel through which the aviation community can economically interchange service experience and thereby cooperate in the improvement of aeronautical product durability, reliability, and safety. This publication is prepared from information submitted by those who operate and maintain civil aeronautical products. The contents include items that have been reported as significant, but which have not been evaluated fully by the time the material went to press. As additional facts such as cause and corrective action are identified, the data will be published in subsequent issues of the Alerts. This procedure gives Alerts’ readers prompt notice of conditions reported via Malfunction or Defect Reports. Your comments and suggestions for improvement are always welcome. Send to: FAA; ATTN: Aviation Data Systems Branch (AFS-620); P.O. Box 25082; Oklahoma City, OK 73125-5029.

 

AIRPLANES

BEECH

Beech; Model A36; Failure of the Heater Muffler Assembly; ATA 7820

The heater muffler assembly (P/N 701-21) failed the 500-hour pressure test performed in accordance with the Beech A36 maintenance manual. Upon disassembly, the technician found large bulges in the exterior of the main barrel of the muffler, which is located towards one end.

The submitter stated it was possible that overheating caused this failure. He recommended that persons inspecting Bonanza series aircraft adhere to the Beech recommended detailed inspection schedule in order to remove the failing unit before it causes carbon monoxide in the cabin or engine compartment fires.

Part total time: 598 hours.

 

Beech; Model 1900C; Electrical Short in Elevator Trim Control System; ATA 2730

During scheduled maintenance, the technician discovered the wing strobe lights were inoperative when the navigation light was turned on. He found an internal short in the aft pressure bulkhead connector (P/N 206552-1).

The elevator electric trim servo wiring, which runs through the same connector, was shorted and getting power from the strobe/nav light circuit breaker; therefore, the trim servo was always powered. Due to this problem, pulling the circuit breaker could not disable the electric elevator trim.

The submitter reported this problem was addressed in Beechcraft Mandatory Service Bulletin 2511. He stated the requirements of the bulletin were accomplished in 1995 on this aircraft.

A search of the FAA Service Difficulty Reporting Program data base revealed one additional report on the same subject matter.

Part total time: 19,581 hours.

 

CESSNA

Cessna; Model 172S; Improperly Routed Heating Duct; ATA 2120

During a routine inspection, the technician discovered the plastic glovebox (P/N 0513552-15) was melted at the forward end on the right side.


The technician also found that the heater ducting was routed against the glovebox. He rerouted the heat duct to prevent future occurrences.

The submitter stated finding the same problem on a like aircraft.

Part total time: 1,346 hours.

 

Cessna; Model 208; Caravan I; Nose Landing Gear Strut Failure; ATA 3222

The aircraft was having recurring shimmy problems, which led to the strut being disassembled for inspection.

During the inspection, the technician discovered the lower plug was separated from the metering pin assembly (P/N 2643018-1). This caused the strut to lose the dampening effect. (Refer to the illustration.)

Part total time: 11,642 hours.

The illustration shows the nose landing gear strut and the location of the inner strut metering pin, which is shown exiting the button of the nose landing gear fork.­­

 

DIAMOND

Diamond; Model DA20-C1; Stall Warning System Failure; ATA 3418

A recent Malfunction or Defect Report was processed which stated the stall warning system on the Diamond DA20-C1 is prone to freezing up.

The submitter stated that moisture is introduced to the system through the sensory hole in the left-hand wing. The moisture travels to the low point in the system, which is located in the aircraft belly, and freezes up causing the stall warning system to fail.

Aircraft time: 319 hours.

 


PIPER

Piper; Models PA-44, PA-28R, PA-32R, PA-34, and PA-44; Cracked Wing Rib; ATA 5712

The Atlanta Aircraft Certification Office, ACE-115A, located in Atlanta Georgia, submitted the following article. (This article is published as it was received.)

Many Service Difficulty Reports and previous Aviation Maintenance Alerts have identified cracking in ribs located at LH and RH wing stations 49.2 on PA-44 aircraft (P/N 78475-006 and P/N78475–007). The cracks are located underneath the main gear side brace attach fitting (P/N 95643-008 and P/N 95643–009) in the bend radius of the wing rib. The cracks are generally only visible after removing the fittings. The wing rib is common to PA-28R, PA-32R, PA-34, and PA-44 aircraft.

It is recommended that the aircraft be inspected for cracks, and if found, the rib be replaced.

Part total time unknown.

The illustration shows the location of the cracked wing rib on the PA-44 aircraft, which is near the main landing gear side brace. The illustration also points out the location of the cracks, which are underneath the main gear side brace attach fitting.

 

RAYTHEON

Raytheon (British Aerospace); Model HS 125-700A; Chafing Dorsal Fin Fuel Tank; ATA 2810

The technician removed the dorsal fin fuel tank (P/N S25-6FR157AB) for inspection.

The technician discovered severe chafing on the aft lower tank skin (P/N 25-6FR21AB). A seal retainer flange mounted to the vertical stabilizer caused the chafing. He repaired the tank. The serrated tank mount brackets, which are located on the vertical stabilizer, were adjusted to obtain acceptable clearance between the skin and seal retainer. This adjustment will eliminate any future chafing problem. (Refer to the illustration.)


Part total time: 82,210 hours.

The illustration shows the location of the dorsal fin fuel tank on the Raytheon Model HS.125-700A aircraft. It also shows the severe chafing on the aft lower side of the tank.

 

ACCESSORIES

CARBURETOR

Precision; Model HA-6; Defect Carburetor Fuel Float; ATA 7322

Pilots reported that upon landing their Piper PA-44-180 aircraft, the left engine died and they saw fuel dripping from the cowling.

The technician inspected the left engine and could not find fuel leakage. He conducted a ground run and discovered the engine operated normally except at idle. At idle, the aircraft ran smoothly for about 15 to 20 seconds and then would begin to die as if the engine was excessively rich. When he leaned the mixture, the engine continued to run with fuel dripping from the carburetor airbox. When he removed and disassembled the carburetor, he discovered the float inside the carburetor was half filled with fuel.

Part total time: 718 hours.

 

AIR NOTES

ELECTRONIC VERSION OF
FAA FORM 8010-4, MALFUNCTION OR DEFECT REPORT

One of the recent improvements to the Flight Standards Service Aviation Information Internet web site is the inclusion of FAA Form 8010-4, Malfunction or Defect Report. This web site is still under construction and further changes will be made; however, the site is now active, usable, and contains a great deal of information.

Various electronic versions of this form have been used in the past; however, this new electronic version is more user friendly and replaces all other versions. You can complete the form online and submit the information electronically. The form is used for all aircraft except certificated air carriers who are provided a different electronic form. The Internet address is: http://forms.faa.gov/forms/faa8010-4.pdf


When the page opens, select “M or D Submission Form” and, when complete, use the “Add Service Difficulty Report” button at the top left to send the form. Many of you have inquired about this service. It is now available, and we encourage everyone to use this format when submitting aviation, service-related information.

 

PAPER COPY OF
FAA FORM 8010-4, MALFUNCTION OR DEFECT REPORT

In the past, the last two pages of the Alerts contained a paper copy of FAA Form 8010-4, Malfunction or Defect Report. This form will no longer be published in the Alerts due to Section 508 requirements. However, the form is available on the Internet at: http://forms.faa.gov/forms/faa8010-4.pdf. You can still download and complete the form as you have in the past.

 

 

SERVICE DIFFICULTY REPORTING PROGRAM

The objective of the Service Difficulty Reporting (SDR) Program is to achieve prompt and appropriate correction of conditions adversely affecting continued airworthiness of aeronautical products fleet wide. The SDR program is an exchange of information and a method of communication between the FAA and the aviation community concerning inservice problems.

A report should be filed whenever a system, component, or part of an aircraft, powerplant, propeller, or appliance fails to function in a normal or usual manner. In addition, if a system, component, or part of an aircraft, powerplant, propeller, or appliance has a flaw or imperfection which impairs, or which may impair its future function, it is considered defective and should be reported under the program.

These reports are known by a variety of names: Service Difficulty Reports (SDR), Malfunction or Defect Reports (M or D) and Maintenance Difficulty Reports (MDR).

The collection, collation, analysis of data, and the rapid dissemination of mechanical discrepancies, alerts, and trend information to the appropriate segments of the FAA and the aviation community provides an effective and economical method of ensuring future aviation safety.

The FAA analyzes SDR data for safety implications and reviews the data to identify possible trends that may not be apparent regionally or to individual operators. As a result of this review, the FAA may disseminate safety information to a particular section of the aviation community. The FAA also may adopt new regulations or issue airworthiness directives (AD’s) to address a specific problem.

The primary source of SDR’s are certificate holders operating under Parts 121, 125, 135, 145 of the Federal Aviation Regulations, and the general aviation community which voluntarily submit records. FAA Aviation Safety Inspectors may also report service difficulty information when they conduct routine aircraft and maintenance surveillance as well as accident and incident investigations.

The SDR data base contains records dating back to 1974. Reports may be submitted on the Internet through an active data entry form or on hard copy. The electronic data entry form is in the Flight Standards Aviation web site. The URL is: http://av-info.faa.gov/.

A public search/query tool is also available on this same web site. This tool has provisions for printing reports or downloading data.

At the current time we are receiving approximately 45,000 records per year.


Point of contact is:
John Jackson
Service Difficulty Reporting System Program Manager
Aviation Data Systems Branch, AFS-620
P.O. Box 25082
Oklahoma City, OK 73125

Telephone: (405) 954-6486
E-mail: 9-AMC-SDR-ProgMgr@faa.gov

 

IF YOU WANT TO CONTACT US

We welcome your comments, suggestions, and questions. You may use any of the following means of communication to submit reports concerning aviation-related occurrences.

Editor: Isaac Williams (405) 954-6488
FAX: (405) 954-4570 or (405) 954-4655

Mailing address: FAA, ATTN: AFS-620 ALERTS, P.O. Box 25082 , Oklahoma City, OK 73125-5029

You can access current and back issues of this publication from the internet at:
http://av-info.faa.gov/. Select the General Aviation Airworthiness Alerts heading.

 

AVIATION SERVICE DIFFICULTY REPORTS

The following are abbreviated reports submitted between February 18, 2004, and March 23, 2004, which have been entered into the FAA Service Difficulty Reporting (SDR) System data base. This is not an all inclusive listing of Service Difficulty Reports. For more information, contact the FAA, Regulatory Support Division, Aviation Data Systems Branch, AFS-620, located in Oklahoma City, Oklahoma. The mailing address is:

FAA
Aviation Data Systems Branch, AFS-620
PO Box 25082
Oklahoma City, OK 73125

To retrieve the complete report, click on the Control Number located in each report. These reports contain raw data that has not been edited. Also, because these reports contain raw data, the pages containing the raw data are not numbered.

If you require further detail please contact AFS-620 at the address above.

Federal Aviation Administration

Service Difficulty Report Data

 

Sorted by aircraft make and model then engine make and model. This report derives from unverified information submitted by the aviation community without FAA review for accuracy.


Control Number

Aircraft Make

Engine Make

Component Make

Part Name

Part Condition

Difficulty Date

Aircraft Model

Engine Model

Component Model

Part Number

Part Location

2004FA0000097

AGUSTA

ALLSN

 

SELECTOR VALVE

WORN

1/9/2004

A109A2

250C20

 

1090512431

MLG 

2004FA0000088

AMBLP

LYC  

 

CONTROL CABLE

FAILED

1/12/2004

A150

IO360A1A

 

ABC10800318

RUDDER

CA040105005

AMD  

GE  

 

DRAIN LINE

CHAFED

12/5/2003

FALCON20

CF7002D2

 

MY20515108003

ENGINE

CA040105008

AMD  

GE  

 

SQUAT SWITCH

FROZEN

1/3/2004

FALCON20F5

CF7002D2

 

A23802105

NLG 

2004FA0000178

AMRGEN

LYC  

 

SEAL

WORN

1/9/2004

AA1B

O235C2C

 

LW13792

ENGINE

2004FA0000076

AMRGEN

 

 

STIFFENER

CRACKED

1/14/2004

AA5B

 

 

510229616

HORIZONTAL STAB

2004FA0000235

AMTR

LYC  

 

STRUCTURE

CHAFED

2/6/2004

ALARUSCH2T

O235*

 

 

STABILATOR

2004FA0000236

AMTR

LYC  

 

FASTENER

CHAFED

2/6/2004

ALARUSCH2T

O235*

 

 

LT AILERONS

2004FA0000237

AMTR

LYC  

 

SPINNER

CHAFED

2/6/2004

ALARUSCH2T

O235*

 

 

PROPELLER

2004FA0000238

AMTR

LYC  

 

RUDDER

MISINSTALLED

2/6/2004

ALARUSCH2T

O235*

 

 

VERTICAL STAB

2004FA0000239

AMTR

LYC  

 

BUNGEE CYLINDER

STIFF

2/6/2004

ALARUSCH2T

O235*

 

 

NLG STEERING

2004FA0000240

AMTR

LYC  

 

INDICATOR

INACCURATE

2/6/2004

ALARUSCH2T

O235*

 

 

VOR SYSTEM

2004FA0000241

AMTR

LYC  

 

STEP

LOOSE

2/6/2004

ALARUSCH2T

O235*

 

 

PAX DOOR

2004FA0000242

AMTR

LYC  

 

FUEL TANK

LEAKING

2/6/2004

ALARUSCH2T

O235*

 

 

LT WING

2004FA0000243

AMTR

LYC  

 

BRACKET

BROKEN

2/6/2004

ALARUSCH2T

O235*

 

 

CARB HEAT

2004FA0000244

AMTR

LYC  

 

AUDIO PANEL

INOPERATIVE

2/6/2004

ALARUSCH2T

O235*

 

 

COCKPIT

2004FA0000245

AMTR

LYC  

 

PLACARD

MISSING

2/6/2004

ALARUSCH2T

O235*

 

 

TRIM CNTRL WHEEL

AUS20031214

AMTR

 

 

HOSE

FIRE

10/27/2003

B400

 

 

20BHB

PROPANE

2004FA0000194

AVIAT

LYC  

 

DRAIN LINE

CHAFED

11/17/2003

A1A  

O360*

 

 

ENGINE OIL

2004FA0000229

AVIAT

LYC  

 

DOPE FILM

DELAMINATED

2/17/2004

PITTSS2B

AEIO540D4A5

 

 

SKIN FABRIC

CA040123006

BAC  

LYC  

 

WIRE HARNESS

CHAFED

1/5/2004

146200A

ALF502R5

 

WIRE161

NR 1 GENERATOR

CA040105003

BAG  

GARRTT

BAG  

DOOR FRAME

CRACKED

11/16/2003

JETSTM3212

TPE33110UG

 

137978C5

PAX DOOR

2004FA0000142

BBAVIA

CONT

 

SPAR

CRACKED

1/23/2004

7AC  

A75*

 

 

WINGS

2004FA0000164

BBAVIA

 

 

FUEL CAP

MISINSTALLED

2/4/2004

8KCAB

 

 

125932

FUEL CELL

CA040104001

BEECH

PWA  

 

FUEL CONTROL

FAILED

1/2/2004

100BEECH

PT6A28

 

252444076

LT ENGINE

8570000

BEECH

PWA  

 

GEAR

SLIPPED

2/27/2004

1900D

PT6*

 

S3280

ELEVATOR TRIM

CA040202011

BEECH

PWA  

 

HANDLE

FAILED

1/9/2004

1900D

PT6A67D

 

10151417617

AIRSTAIR DOOR

CA031223001

BEECH

PWA  

COLLINS

CONTROL PANEL

ODOR

12/10/2003

1900D

PT6A67D

 

6225798022

FMC 

2004FA0000189

BEECH

 

 

STRINGER

CRACKED

2/6/2004

200BEECH

 

 

 

PRESS BULKHEAD

2004FA0000007

BEECH

PWA  

 

WINDSHIELD

BROKEN

10/14/2003

200BEECH

PT6A41

 

10138402522

COCKPIT

CA040212005

BEECH

PWA  

BEECH

CHANNEL

CRACKED

2/6/2004

200BEECH

PT6A41

 

50430043619

CABIN DOOR

CA040224003

BEECH

PWA  

CLEVELAND  

RIVET

SHEARED

2/16/2004

200BEECH

PT6A41

 

 

BRAKE PAD RIVETS

2004FA0000056

BEECH

CONT

 

O-RING

CRACKED

11/20/2003

35B33

IO550B

 

STCSA01110CH

QUICK DRAIN

2004FA0000027

BEECH

CONT

 

MOTOR

FAILED

11/17/2003

58  

IO520*

 

583800901

MLG 

2004FA0000217

BEECH

CONT

 

NUT  

CRACKED

1/24/2004

58  

IO520*

 

NAS679A4

HORIZONTAL STAB

2004FA0000071

BEECH

CONT

 

ARM  

CRACKED

10/15/2003

58  

IO520CB

 

505243649

RUDDER PEDAL

2004FA0000160

BEECH

CONT

 

ROD END

WORN

12/4/2003

58  

IO550*

 

1317651F

PROP CONTROL

CM2R

BEECH

CONT

 

SEPARATOR

OBSTRUCTED

1/8/2004

95C55

IO520C

 

963800295

ENG AIR INTAKE

AUS20040044

BEECH

CONT

 

ATTACH FITTING

CORRODED

1/27/2004

A36  

IO520B

 

35115050602

RT WING

2004FA0000131

BEECH

CONT

SLICK

IMPULSE COUPLING

BROKEN

10/30/2003

A36  

IO550B

 

M3050

RT MAGNETO

CA040129007

BEECH

PWA  

BEECH

BRACKET

CRACKED

12/10/2003

B200

PT6A41

 

1015241099

BALLAST WEIGHT

CA040126002

BEECH

PWA  

 

HINGE

WORN

1/22/2004

B200

PT6A42

 

1019100209

INLET VANE

CA040126005

BEECH

PWA  

 

FLANGE

CRACKED

1/26/2004

B300B350C

PT6A60A

 

10112011613

BATTERY COVER

CA040127010

BEECH

PWA  

 

WINDSHIELD

CRACKED

1/21/2004

B300B350C

PT6A60A

 

10138402521

COCKPIT

2004FA0000169

BEECH

LYC  

 

PUMP

INOPERATIVE

12/15/2003

C23  

O360A4K

 

LW16335

ENGINE

2004FA0000121

BEECH

 

 

ARM  

CRACKED

12/29/2003

C90  

 

 

5052432626

RUDDER PEDAL

2004FA0000177

BEECH

PWA  

 

SPAR CAP

CRACKED

10/8/2003

C90  

PT6A60A

 

901100132

RT WING

CA040211008

BEECH

PWA  

 

WINDSHIELD

CRACKED

1/22/2004

C90A

PT6A21

 

10138402523

COCKPIT

CA040211007

BEECH

PWA  

 

WINDSHIELD

CRACKED

1/22/2004

C90A

PT6A21

 

10138402524

COCKPIT

CA040202012

BEECH

PWA  

RAYTHN

SPAR

CRACKED

1/13/2004

C90A

PT6A21

 

5012000886

NACELLE

CA040220008

BEECH

PWA  

 

HOSE

CRACKED

2/18/2004

C90A

PT6A21

 

909100999

ANTI ICE SYSTEM

CA040220009

BEECH

PWA  

 

DUCT

CRACKED

2/2/2004

C90A

PT6A21

 

109910029121

ENGINE

CA040220010

BEECH

PWA  

 

WINDSCREEN

DAMAGED

2/2/2004

C90A

PT6A21

 

10138402523

COCKPIT

2004FA0000226

BEECH

CONT

 

DIAPHRAGM

CRACKED

2/10/2004

M35  

IO470C

 

631526

FUEL MANIFOLD

2004FA0000098

BEECH

CONT

 

THROTTLE CABLE

INOPERATIVE

11/22/2003

S35  

IO520BB

 

363800611

ENGINE

2004FA0000116

BEECH

 

BEECH

BEARING

GALLED

1/15/2004

T42A

 

 

5201KD

MLG GEARBOX

2004FA0000117

BEECH

 

BEECH

BEARING

GALLED

1/6/2004

T42A

 

 

5201KD

MLG GEARBOX

2004FA0000104

BEECH

 

 

ARM  

CRACKED

12/29/2003

T44A

 

 

5052432625

RUDDER PEDAL

CA040127014

BELL  

LYC  

 

PUMP

FAILED

12/28/2003

205A1

T5317A

 

 

FUEL CONTROL

CA040128006

BELL  

LYC  

 

PUMP

WORN

12/28/2003

205A1

T5317A

 

85634

FUEL CONTROL

CA040217009

BELL  

ALLSN

 

CONNECTOR

BURNED

2/10/2004

206B

250C20B

 

206075559005

LEAD GRD CONNECT

CA040217010

BELL  

ALLSN

 

BLADE

SCORED

11/18/2003

206L1

250C28B

 

206015001107

MAIN ROTOR

N207RT012804

BELL  

 

 

BRACKET

CRACKED

1/28/2004

206L4

 

 

206021103105

TAILBOOM

CA031110002

BELL  

PWA  

BELL  

BUSHING

INCORRECT

11/7/2003

212  

PT6T3

 

 

TAIL ROTOR HEAD

CA040130009

BELL  

PWA  

BELL  

CAP  

CRACKED

1/30/2004

212  

PT6T3B

 

 

MAIN BEAM

CA040217011

BELL  

 

 

BLADE

DAMAGED

11/28/2003

230  

 

 

222016001131

TAIL ROTOR

CA040128001

BELL  

PWC  

 

BEARING RACE

MISMANUFACTURED

1/28/2004

427  

PW207D

 

407340339107

T/R DRIVE  

2004FA0000062

BELL  

ALLSN

 

MOUNT

CRACKED

12/23/2003

47G3B1

250C20

 

476121711289

ENGINE

2004FA0000063

BELL  

ALLSN

 

GRIP

CRACKED

12/23/2003

47G3B1

250C20

 

471202523

THREAD

2004FA0000145

BLANCA

 

 

LEG ASSY

CRACKED

11/4/2003

1730A

 

 

19428030

MLG 

CA040202016

BRAERO

GARRTT

 

CONTROL CABLE

BINDING

2/2/2004

BAE125800A

TFE7315R

 

D172890

MLG 

2004FA0000081

BRAERO

 

 

WIRE HARNESS

DETERIORATED

1/4/2004

HS125700A

 

 

30709341

RT ENGINE

2004FA0000077

BRAERO

GARRTT

 

WIRE HARNESS

DETERIORATED

1/4/2004

HS125700A

TFE7313R

 

30709341

RT ENGINE

2004FA0000190

CESSNA

CONT

 

SKIN

CRACKED

2/11/2004

150B

O200A

 

04121761

HORIZONTAL STAB

2004FA0000191

CESSNA

CONT

 

SKIN

CRACKED

2/11/2004

150B

O200A

 

04121761

ZONE 300

2004FA0000159

CESSNA

CONT

CESSNA

HINGE PIN

BROKEN

12/31/2003

150M

O200*

 

07110381

CABIN DOOR

2004FA0000084

CESSNA

LYC  

 

CARBURETOR

LEAKING

7/1/2003

152  

O235L2C

 

105267

ENGINE

CA031212005

CESSNA

LYC  

CESSNA

BRACKET

CRACKED

12/12/2003

152  

O235L2C

 

04320049

HORIZONTAL STAB

CA031219001

CESSNA

LYC  

 

RIB  

CRACKED

12/17/2003

152  

O235L2C

 

0432001646

HORIZONTAL STAB

O05R021320044

CESSNA

 

 

FLANGE

DAMAGED

2/13/2004

172  

 

 

 

PROP HUB

041332

CESSNA

CONT

CESSNA

DRAIN

CRACKED

2/12/2004

172  

O300*

 

CCA1550

FUEL VALVE

CA040220006

CESSNA

LYC  

 

LINE

CHAFED

2/13/2004

172K

O320E2D

 

05001183

FUEL SYSTEM

CA040127012

CESSNA

LYC  

 

EXHAUST VALVE

FAILED

12/2/2003

172L

O320E2D

 

 

ENGINE

CA040216005

CESSNA

LYC  

 

CONNECTING ROD

WORN

1/10/2004

172M

O320E2D

 

78030

ENGINE

CA040212001

CESSNA

LYC  

 

POST

CRACKED

2/4/2004

172M

O320E2D

 

051300735

CREW DOOR

CA040127019

CESSNA

LYC  

 

MOUNT

CRACKED

1/6/2004

172M

O320E2D

 

055201913

LANDING LIGHT

2004FA0000082

CESSNA

LYC  

 

CARBURETOR

FAILED

7/1/2003

172N

O320D2J

 

105217MP45PA

ENGINE

CA031104002

CESSNA

LYC  

 

TRANSMITTER

INCORRECT

10/27/2003

172R

IO360L2A

 

S33311

FUEL QTY

CA040216006

CESSNA

LYC  

 

LOCK

SHEARED

2/13/2004

172R

IO360L2A

 

05142132

COCKPIT SEAT

2004FA0000079

CESSNA

 

 

BALANCE WEIGHT

MISSING

1/19/2004

172RG

 

 

05331341

RUDDER

2004FA0000083

CESSNA

LYC  

 

FITTING

CRACKED

6/30/2003

172RG

O360F1A6

 

22411001

MLG 

2004FA0000049

CESSNA

LYC  

 

PISTON

BROKEN

12/30/2003

172RG

O360F1A6

 

98820041

MLG ACTUATOR

2004FA0000100

CESSNA

LYC  

 

CONTACTOR

FAILED

12/9/2003

172S

IO360L2A

 

X610007

RELAY

2004FA0000099

CESSNA

LYC  

 

CONTACTOR

FAILED

12/21/2003

172S

IO360L2A

 

8824V2LA

RELAY

MYNR748K

CESSNA

LYC  

 

CONTROL TUBE

WORN

1/14/2004

177  

O320*

 

176703013

AILERON

2004FA0000068

CESSNA

LYC  

 

AIR FILTER

MISMANUFACTURED

1/5/2004

177B

O360A1F6

 

AM107635FP

ENGINE

CA040225005

CESSNA

CONT

 

CONTROL CABLE

FRAYED

1/21/2004

180C

O470K

 

051010513

AILERON

2004FA0000192

CESSNA

 

CESSNA

SPAR

CRACKED

2/11/2004

182  

 

 

0732000153

LEFT ELEVATOR

01222004

CESSNA

 

 

HINGE PIN

BROKEN

1/22/2004

182H

 

 

07110381

LWR RT DOOR

2004FA0000167

CESSNA

LYC  

 

MAGNETO

FAILED

1/22/2003

182T

IO540AB1A5

 

6351 

ENGINE

2004FA0000118

CESSNA

 

 

MASTER CYLINDER

LEAKING

1/8/2004

195B

 

 

05411383

BRAKES

CA040216003

CESSNA

PWA  

 

ACTUATOR

FAILED

1/14/2004

208B

PT6A114

 

26616151

ELEVATOR TRIM

CA040217001

CESSNA

PWA  

 

MOUNT

CRACKED

2/17/2004

208B

PT6A114A

 

265102215

ENGINE

CA040217003

CESSNA

PWA  

 

RELAY

BURNED

2/17/2004

208B

PT6A114A

 

KRP3DH24

WINDSHIELD

CA040130003

CESSNA

PWA  

 

RETAINER

COLLAPSED

1/26/2004

208B

PT6A114A

 

3020159

ENGINE

2004FA0000202

CESSNA

 

 

WIRE

BROKEN

2/3/2004

210M

 

 

 

ALTERNATOR

2004FA0000227

CESSNA

 

 

ELT  

FAILED

2/24/2004

310N

 

 

AK450

CABIN

2004FA0000228

CESSNA

 

 

ELT  

FAILED

12/17/2002

310N

 

 

AK450

CABIN

2004FA0000096

CESSNA

 

CESSNA

BEARING

FAILED

5/25/2003

310Q

 

 

 

NLG 

CA040106007

CESSNA

CONT

 

MAGNETO

DAMAGED

11/21/2003

337C

IO360C

 

10790206

ENGINE

CA040130007

CESSNA

CONT

 

HOUSING

CRACKED

1/6/2004

337G

IO360G

 

C6FF10555A

ALTERNATOR

2004FA0000173

CESSNA

CONT

 

DOWNLOCK SWITCH

FAILED

1/22/2004

340A

TSIO520*

 

 

MLG 

BHA03RS

CESSNA

CONT

 

ENGINE

DAMAGED

2/23/2004

340A

TSIO520NB

 

 

RIGHT

CA040105004

CESSNA

CONT

 

STRUT

CRACKED

12/16/2003

421A

GTSIO520D

 

519400113

MLG 

6521

CESSNA

 

 

BEAM

CRACKED

2/17/2004

421C

 

 

505403042

NACELLE

2004FA0000069

CESSNA

CONT

 

EXHAUST RISER

DAMAGED

12/23/2003

421C

GTSIO520*

 

89243

LT ENGINE

2004FA0000087

CESSNA

GARRTT

 

MASTER SWITCH

DESTROYED

12/22/2003

441  

TPE331*

 

CM358950

COCKPIT

CA040220007

CESSNA

GARRTT

 

VALVE

FAILED

2/18/2004

441  

TPE3318

 

47061

ENERGENCY PRESS

40188138

CESSNA

PWA  

 

BRACKET

CRACKED

2/26/2004

500CESSNA

JT15D1

 

556555026

BALANCE WEIGHT

CGLMK1

CESSNA

 

 

CONNECTOR

MISMANUFACTURED

2/16/2004

550  

 

 

65280073

LE HEAT

2004FA0000141

CESSNA

 

 

LINE

CHAFED

11/5/2003

650  

 

 

 

HYDRAULIC SYSTEM

2004FA0000182

CESSNA

GARRTT

 

CHECK VALVE

CRACKED

2/4/2004

650  

TFE731*

 

40117

CABIN PRESSURE

CA040105007

CESSNA

CONT

 

CONTROL CABLE

FRAYED

12/3/2003

A185E

IO520D

 

0510105325

 

2004FA0000074

CESSNA

 

 

LINE

CRACKED

12/19/2003

A185F

 

 

3A0900002

HYD SYSTEM

2004FA0000231

CESSNA

CONT

 

ACTUATOR

CRACKED

4/23/2003

P210N

TSIO520P

 

98820001

MLG 

2004FA0000234

CESSNA

LYC  

 

PLATE

CRACKED

2/6/2004

R182

O540*

 

C50462

PROP BULKHEAD

2004FA0000075

CESSNA

LYC  

 

CONTACTOR

SHORTED

12/14/2003

R182

O540J3C5

 

S15771

STARTER

2004FA0000195

CESSNA

LYC  

 

PLUG

LOOSE

2/4/2004

R182

O540J3C5

 

61510

CRANKSHAFT

2004FA0000085

CESSNA

CONT

SLICK

IMPULSE COUPLING

LOOSE

12/5/2003

T188C

TSIO520*

 

 

MAGNETOR

2004FA0000198

CESSNA

CONT

 

OIL COOLER

CRACKED

2/4/2004

T210L

TSIO520*

 

654585

ENGINE

21200004

CESSNA

CONT

 

AUTOPILOT SYS

DEFECTIVE

2/21/2004

T210L

TSIO520*

 

55X 

COCKPIT

2004FA0000021

CESSNA

CONT

 

VERNATHERM

FAILED

12/26/2003

T210M

TSIO520R

 

639305

OIL COOLER

2004FA0000205

CESSNA

CONT

 

CYLINDER

MISMANUFACTURED

2/10/2004

T210N

TSIO520R

 

AEC631397SN712B

ENGINE

2004FA0000199

CESSNA

CONT

 

INLET

MISMANUFACTURED

2/2/2004

T210N

TSIO520R

 

K1250860M105

TURBO EXH SYS

2004FA0000204

CESSNA

CONT

 

AUTOPILOT SYS

MALFUNCTIONED

2/20/2004

T210N

TSIO520R

 

ST566

COCKPIT

2004FA0000009

CHRIS

LYC  

 

FLYING WIRE

BROKEN

12/12/2003

A1  

O360A1D

 

 

TAIL UP

2004FA0000222

CIRRUS

 

 

CAGE

FAILED

1/7/2004

SR22

 

 

BA111

AIR FILTER

N4848M

CURTIS

 

 

CHARGER

BURNED

10/8/2003

TRVAIR2000

 

 

 

MASTER BATTERY

2004FA0000219

CVAC

ALLSN

AEROPRODTSXX

O-RING

CUT  

1/13/2004

440  

501D13

 

6873725012

TRANSFER TUBE

CA031222001

DHAV

PWA  

 

WHEEL

FRACTURED

12/17/2003

DH82

PW123

 

3006202

MLG 

CA040225007

DHAV

PWA  

 

HINGE

CRACKED

7/14/2003

DHC2MK1

R985AN14B

 

C3TE37ND

ELEVATOR

CA040213007

DHAV

PWA  

 

TORQUE TUBE

CORRODED

2/10/2004

DHC2MK1

R985AN14B

 

C2CF209

RUDDER PEDAL

CA040213008

DHAV

PWA  

 

TORQUE TUBE

WORN

2/10/2004

DHC2MK1

R985AN14B

 

C2T7A

ELEVATOR

CA040213009

DHAV

PWA  

 

HOUSING

CRACKED

2/10/2004

DHC2MK1

R985AN14B

 

C2TP11

ELEVATOR

CA040213010

DHAV

PWA  

 

JACKSCREW

CORRODED

2004FA0000078

DHAV

PWA  

 

STRUT

CRACKED

11/20/2003

DHC3

PT6A135

 

C3UF811

MLG FLOAT

CA040219005

DHAV

PWA  

 

CONTROL COLUMN

CRACKED

1/29/2004

DHC3

PT6A34

 

C3CF3915

COCKPIT

CA031218004

DHAV

PWA  

 

ROD  

WORN

12/17/2003

DHC3

S3H1G

 

C3CF4187

ELEVATOR TAB

CA040127003

DHAV

PWA  

 

CONTROL ARM

CRACKED

10/1/2003

DHC3

S3H1G

 

C3CF1709

LT TE FLAP

CA040219001

DIAMON

ROTAX

 

EXHAUST STACK

BROKEN

2/16/2004

DA20A1

ROTAX912

 

2078000107

CYLINDER HEAD

CA040213003

DIAMON

ROTAX

BOMBDR

EXHAUST STACK

CRACKED

2/9/2004

DA20A1

ROTAX912

 

2078000107

CYLINDER HEAD

CA040213001

DIAMON

ROTAX

BOMBDR

EXHAUST STACK

FRACTURED

2/9/2004

DA20A1

ROTAX912

 

2078000103

CYLINDER HEAD

CA031223006

DIAMON

ROTAX

BOMBDR

SOCKET

CRACKED

12/19/2003

DA20A1

ROTAX912F3

 

922230

CYLINDER HEAD

2004FA0000230

DIAMON

CONT

 

SLEEVE

LOOSE

2/20/2004

DA20C1

IO240A

 

2055300099

RUDDER HINGE PIN

CA040127013

DIAMON

CONT

 

PUMP

FAILED

12/16/2003

DA20C1

IO240B

 

6533512

FUEL SYSTEM

2004FA0000130

GULSTM

 

 

SPAR

CRACKED

1/22/2004

112  

 

 

 

RUDDER

102203WHR

GULSTM

RROYCE

GULSTM

DOOR SEAL

DEBONDED

10/22/2003

GIV  

TAY6118

 

1159SCB2022

CARGO DOOR

1022031237WHR

GULSTM

RROYCE

GULSTM

DOOR SEAL

DEBONDED

10/22/2003

GIV  

TAY6118

 

1159SCB2022

ZONE 800

CA040127017

HUGHES

LYC  

 

NUT  

LOOSE

1/5/2004

269C1

HO360C1A

 

269A54021

FREEWHEEL UNIT

54140

LEAR

GARRTT

 

PLENUM

CRACKED

1/19/2004

31  

TPE33110UG

 

310166811

ENGINE

CA040203001

LEAR

GARRTT

 

DOWNLOCK SWITCH

FALSE INDICATION

1/30/2004

35LEAR

TFE73122B

 

1EN18

RT MLG

BROWN2004001

LEAR

 

 

PYLON

VIBRATION

2/23/2004

45LEAR

 

 

 

ENG PYLON

CA040224001

LEAR

PWA  

EATON

PRESSURE SWITCH

FALSE INDICATION

2/18/2004

60LEAR

PW305A

 

282D0007505

HCU 

18069

LKHEED

WRIGHT

 

STRUCTURE

CRACKED

3/3/2004

P2V7

R3350*

 

 

LT WING

2004FA0000070

MARSH

GARRTT

 

RIB  

CRACKED

12/24/2003

S2F3S

TPE331*

 

121CS100011

HORIZONTAL STAB

2004FA0000060

MARSH

GARRTT

 

RIB  

CRACKED

12/24/2003

S2F3S

TPE331*

 

121C3100011

STABILIZER

2004FA0000168

MAULE

LYC  

 

WIRE

DAMAGED

1/18/2003

MXT7180

O360C1F

 

 

RT SEAT CONVERTE

2004FA0000186

MOONEY

LYC  

 

MAGNETO

FAILED

1/14/2004

M20C

IO360A1A

 

4347 

ENGINE

2004FA0000200

MOONEY

LYC  

DUKES

GEAR

WORN

7/10/2003

M20J

IO360A1A

 

B10076

MLG ACTUATOR

2004FA0000201

MOONEY

LYC  

 

WORM GEAR

WORN

6/10/2003

M20J

IO360A1A

 

B10076

MLG ACTUATOR

WYNBRANDT

MOONEY

CONT

 

FLUID

SOLIDIFIED

2/2/2004

M20K

TSIO360*

 

MIL H5606

BRAKE SYS

ROSENBERG

MOONEY

CONT

 

FLUID

SOLIDIFIED

1/23/2004

M20R

IO550*

 

MIL H-5606

BRAKE SYSTEM

2004FA0000054

MOONEY

CONT

 

CYLINDER

CRACKED

1/9/2004

M20R

IO550G

 

 

ENGINE

2004FA0000216

MOONEY

CONT

MOONEY

ROLL PIN

SHEARED

2/17/2004

M20R

IO550G

 

P1912506252M

LT MLG TUBE

2004FA0000129

NAMER

 

 

SPAR

CRACKED

1/22/2004

T28C

 

 

 

RUDDER

2004FA0000073

PILATS

PWA  

 

BOLT

BROKEN

1/13/2004

PC1245

PT6A67B

 

532.10.12.077

MLG 

CA040123004

PILATS

PWA  

 

INSULATION

CHAFED

1/14/2004

PC1245

PT6A67B

 

 

ELECTRICAL WIRE

2004FA0000188

PIPER

 

 

SELECTOR VALVE

BROKEN

2/6/2004

PA18150

 

 

 

FUEL SYSTEM

2004FA0000218

PIPER

 

 

PISTON

SEIZED

2/1/2004

PA24 180

 

 

C4784

PROPELLER

2004FA0000013

PIPER

LYC  

 

ROD  

BROKEN

1/1/2004

PA24250

O540*

 

A8268

PISTON ASSY

2004FA0000065

PIPER

LYC  

 

CONTROL CABLE

MISROUTED

12/4/2003

PA24250

O540A1D5

 

ALCON93882

MIXTURE

2004FA0000016

PIPER

LYC  

 

BELLCRANK

CRACKED

12/19/2003

PA24260

TIO540*

 

2018500

RUDDER

2004FA0000053

PIPER

 

 

THROTTLE

STUCK

1/6/2004

PA28140

 

 

 

ENGINE

2004FA0000000

PIPER

LYC  

 

WIRE

MISINSTALLED

9/18/2003

PA28161

O320*

 

GMA340

AUDIO PANEL CONN

2004FA0000029

PIPER

LYC  

 

STIFFENER

CRACKED

11/5/2003

PA28181

O360*

 

62086002

RT WING

2004FA0000224

PIPER

LYC  

 

SKIN

CRACKED

2/10/2004

PA28181

O360*

 

63396802

RUDDER

2004FA0000225

PIPER

LYC  

 

HOUSING

BROKEN

2/6/2004

PA28181

O360A4M

 

 

ALTERNATOR

2004FA0000059

PIPER

LYC  

BENDIX

FLOW DIVIDER

BYPASSING

1/12/2004

PA28R180

IO360B1E

 

2524321

FUEL SYSTEM

2004FA0000247

PIPER

 

 

BOLT

MISSING

2/27/2004

PA28R200

 

 

453199

NLG UPLOCK

2004FA0000249

PIPER

LYC  

 

HOSE

MISROUTED

2/27/2004

PA28R200

IO360A1A

 

63901038

FUEL SYSTEM

2004FA0000246

PIPER

LYC  

 

BOLT

MISSING

2/27/2004

PA28R200

IO360A1A

 

400885

NLG DOWNLOCK

2004FA0000089

PIPER

LYC  

 

TIRE

DEFECTIVE

10/15/2003

PA28R200

IO360A1A

 

60064PLY

MLG 

CA040130008

PIPER

LYC  

 

TRUNNION

CRACKED

1/27/2004

PA28R200

IO360C1C

 

67054003

NLG 

2004FA0000132

PIPER

LYC  

 

INDICATOR

FAILED

1/16/2004

PA28RT201

IO360C1C6

 

303770

TURN COORDINATOR

CA040202001

PIPER

LYC  

 

SEAL

BLOWN

2/11/2004

PA30

IO320B1A

 

LW13792

PROPELLER

CA040106005

PIPER

LYC  

 

DOWNLOCK

INOPERATIVE

12/9/2003

PA31

TIO540A2B

 

4195200

MLG 

CA040219006

PIPER

LYC  

 

AXLE

BROKEN

2/18/2004

PA31

TIO540A2B

 

4041304

MLG 

2004FA0000180

PIPER

LYC  

 

REGULATOR

FAILED

12/10/2003

PA31350

TIO540*

 

A23D04

FUEL SYSTEM

CA040125001

PIPER

LYC  

 

PUMP

FAILED

1/22/2004

PA31350

TIO540J2BD

 

1213HBG310A

HYD SYSTEM

CA040127018

PIPER

LYC  

 

LINE

LEAKING

1/24/2004

PA31350

TIO540J2BD

 

465299

FUEL SYSTEM

CA040127004

PIPER

LYC  

 

CYLINDER

WORN

12/17/2003

PA31350

TIO540J2BD

 

LW12966

RT ENGINE

CA040103001

PIPER

LYC  

 

TORQUE TUBE

CORRODED

1/2/2004

PA31350

TIO540J2BD

 

4004009

RUDDER

CA040129008

PIPER

LYC  

 

BRACKET

BENT

1/22/2004

PA31350

TIO540J2BD

 

 

NLG 

CA040128005

PIPER

LYC  

CONT

BEARING

CONTAMINATED

1/9/2004

PA31350

TIO540J2BD

3200

 

MAGNETO

CA040218004

PIPER

LYC  

 

CYLINDER

INOPERATIVE

2/12/2004

PA31350

TIO540J2BD

 

LW12966

ENGINE

CA040218001

PIPER

LYC  

 

SERVO

INOPERATIVE

2/12/2004

PA31350

TIO540J2BD

 

40002928511

ELEVATOR TRIM

CA040218002

PIPER

LYC  

 

SERVO

JAMMED

2/12/2004

PA31350

TIO540J2BD

 

40002928511

ELEVATOR TRIM

CA040218003

PIPER

LYC  

 

CYLINDER

DAMAGED

2/12/2004

PA31350

TIO540J2BD

 

LW12966

ENGINE

CA040106003

PIPER

LYC  

AIRBORNE

SHAFT

BROKEN

12/19/2003

PA31350

TIO540J2BD

 

 

DRY AIR PUMP

CA040105002

PIPER

LYC  

AIRBORNE

SHAFT

BROKEN

8/17/2003

PA31350

TIO540J2BD

 

 

HYD PUMP

CA040106006

PIPER

LYC  

 

LATCH

INOPERATIVE

12/31/2003

PA31350

TIO540J2BD

 

 

PROPELLER

2004FA0000015

PIPER

LYC  

 

SKIN

CORRODED

12/10/2003

PA32301

IO540*

 

68501801

FUSELAGE

2004FA0000144

PIPER

LYC  

 

TRUNNION

CRACKED

1/12/2004

PA32R301

IO540*

 

67054003

NLG 

O05R200400010

PIPER

 

 

BLADE

OUT OF TOLERANCE

2/13/2004

PA34200

 

 

FJC7666A

PROPELLER

2004FA0000248

PIPER

LYC  

 

RETAINER

LOOSE

2/27/2004

PA34200

IO360A1A

 

67502 000

RT MLG

2004FA0000139

PIPER

 

 

CAP  

LOOSE

1/9/2004

PA34220T

 

 

39824804

LT FUEL CELL

NI1R200400001

PIPER

 

 

BOLT

SHEARED

2/11/2004

PA44180

 

 

 

NLG 

GARMINGTX327

PIPER

 

 

TRANSPONDER

FALSE INDICATION

12/15/2003

PA44180

 

 

0110049000

ATC SYSTEM

2004FA0000018

PIPER

LYC  

 

O-RING

LEAKING

11/24/2003

PA44180

O360*

 

 

SHUTOFF VALVE

CA040220001

PIPER

LYC  

 

PISTON RING

CRACKED

2/19/2004

PA44180

O360*

 

 

ENGINE

2004FA0000051

PIPER

CONT

 

FASTENER

LOOSE

1/9/2004

PA46310P

TSIO520*

 

824872

ENGINE MOUNT

2004FA0000052

PIPER

CONT

 

FITTING

LOOSE

1/9/2004

PA46310P

TSIO550C

 

824872

ENGINE MOUNT

2004FA0000014

PIPER

LYC  

 

PLUG

LOOSE

11/19/2003

PA46350P

TIO540AE2A

 

STD91

ENGINE

YK1R062001

RAYTHN

GARRTT

 

APU  

FAILED

2/27/2004

HAWKER800XP

TFE7313R1H

 

GTCP36150W

APU BAY  

CA040219004

RAYTHN

GARRTT

 

ENGINE

MISRIGGED

12/31/2003

HAWKER800XP

TFE7315BR

 

TFE7315BR

LT & RT

CA040220004

ROBSIN

LYC  

PRESTOLITE

WHEEL

BROKEN

2/16/2004

R44  

O540F1B5

 

902241

ALTERNATOR

CA040217005

ROBSIN

LYC  

 

BEARING

FAILED

2/10/2004

R44  

O540F1B5

 

LW13521

CONNECT ROD

CA040217006

ROBSIN

LYC  

 

HEAT SHIELD

DEPARTED

11/6/2003

R44  

O540F1B5

 

D3181

TAIL PIPE

CA040213006

SKRSKY

GE  

SKRSKY

SPAR

CRACKED

2/2/2004

S61N

CT581402

 

6117020201067

M/R BLADE

2004FA0000080

UNIVAR

CONT

 

SPAR

CORRODED

1/19/2004

415C

C8512F

 

 

CENTER WING

2004FA0000090

UNIVAR

CONT

 

STIFFENER

DAMAGED

12/12/2003

415CD

C75*

 

 

CENTER WING

01070422H

UNIVAR

 

 

SPAR CAP

CORRODED

1/7/2004

415D

 

 

 

WING 

CA040126007

ZLIN

LYC  

 

SPRING

BROKEN

1/26/2004

Z242L

AEIO360A1B6

 

Z4242170001

NLG STEERING